Made some bags for my Panorama Boreal

I decided to make myself some bikepacking bags for my Panorama Boreal during the winter months, first time making bike bags but I have made myself some backpacking gear before. I went all out on these bags, making some 3d printed parts, as well as some laser cut and CNC aluminum components.

The bags are constructed out of X-pac X11 (Storm Grey, Mountain Brown & Lux Black), Cordura 1000D, Cordura re/cor 1200D, Robic 210D Extreema, Ultra Stretch & Ultra TX50.

-Frame bag 7.5L: 3D printed TPU mounting interface, internal HDPE and carbon fibre frame for structure with pump and folding lock mounts as well as inner organizer bag made from Ultra TX50 and held in place by Fidlock Snap buckles.

-Toptube bag 1.5L: also has 3D printed TPU mounting interface for direct bolting to the toptube, with a laser cut and bent aluminum frame to retain structure without need for a strap around the steerer.

-Stem bag 1L: lined with 3mm neoprene and mounted using a Fidlock Twist connector (this won’t be mounted on the fork as in the photos but higher up along the headtube; I’m working on a custom steerer tube bracket for a handlebar bag and it’s going to have bottle mounts off to the sides).

-Rack bag 7L: laser cut aluminum base plate and CNC clamps for directly attaching to rack without needing straps. Ultra Stretch pockets on either side for extra storage.

-Mini Panniers 12L per bag: custom mounting harness with CNC aluminum hook and Austere Manufacturing ladder lock, webbing is Dyneema for extra strength and abrasion resistance. Panniers have an EVA foam, HDPE & carbon fibre insert for structure. Left pannier also has a pair of lower tabs so the mounting harness can be swapped for lightweight shoulder straps to convert to a backpack for away from bike excursions or extended hike-a-bikes. The panniers also have rear stretch pockets. They’re unlined, rather I’ve opted to make ultralight inner stuff sacks out of TX50, which can be fully seam sealed.

I still have a handlebar bag to make, likely a smallish Rando style bag of ~7L, and a hip pack of ~2L, giving a total of ~50L of storage.