That’s always been the weakest point of Kong lights. You could reinforce it with some wire poked through the rubber, then something like Sugru to bond the pieces back together, but it’s likely to break again before too long. I definitely prefer lights where the strap isn’t integral to the light.
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Learn to accept one of the fundamental rules of bike touring:
With enough time on the road, all fasteners will eventually be replaced by zip ties.
Use a [reusable zip tie](https://www.amazon.com/Reusable-VTECHOLOGY-Releasable-Adjustable-100Pack/dp/B07R2JKWXV?dib=eyJ2IjoiMSJ9.qJhZlr12clLwbNKMykoc0hA68qBsxYwLAluCcI5YbLvi6nEuEOO-674f0tnIqvZgdE_8dV6hsIs2uf3GRqX74YQUYMjfUuM246OamxOqwevQLVs4Yh3DMpG7DbJMNsxno4PhnzBMObcuxir90gXcstbpjkx-dhqFqMqoL_4v0Wmp-zJFqPR2Ds14y3AF_n3yz_df6vLp4KQX9XbiiwbAcZLlBX708VlKbb7AmnJ0IUI.nhQrYJ-PhZf-MnvyWki5wRMEi5X2MTqkYteY8XErWZA&dib_tag=se&keywords=reusable+zip+ties&qid=1740683343&sr=8-3) or 3. Thatway, you can still take it on and off.
That’s always been the weakest point of Kong lights. You could reinforce it with some wire poked through the rubber, then something like Sugru to bond the pieces back together, but it’s likely to break again before too long. I definitely prefer lights where the strap isn’t integral to the light.