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  1. SunshineInDetroit on

    oh man headshocks.
    you need to find a cannondale dealer or one that was one in the past to do the overhaul. They had proprietary tools for taking it apart. Damper rebuild time.

  2. Cannondale has stopped making a lot of the parts needed to rebuild these. There are dealers out there that may have the tooling required but they’re becoming few and far between

  3. These Headshocks have a small hydraulic cartridge that controls the compression and lockout as well as the elastomer (which is the spring).

    The lever at the top is basically closed the cartridge 100% giving you full lock out.

    It sounds like you need to both, replace the elastomer and bleed the cartridge/replace the seals.

    Here is a period appropriate manual:

    https://www.sheldonbrown.com/cannondale-headshok/headshok_service_manual_en.pdf

    You can source parts from a couple of CDale specific aftermarket shops:

    [This is the “castle tool” you need to remove the cartridge.](https://www.improvepart.com/en-ca/products/cannondale-headshok-fatty-moto-cartridge-service-tools)

    [This looks like the appropriate elastomer.](https://www.suspensionforkparts.net/eshop/cannondale/cannondale-headshok-dd15.html)

  4. Even_Research_3441 on

    If you can’t fix it, I wonder if things would feel overall nicer with a nice carbon aero fork and a suspension stem?

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