We’ve spent the last 16 months touring across the USA and Europe on bicycles we assembled ourselves. This video is a quick technical breakdown of the components and bags we’re using for our trip. This setup has served us well and been relatively maintenance free. We aren’t sponsored by any of the brands we mention in the video.
The overall cost of each bicycle was around $4,500 including all the bags, racks, and components you see in the video. While you can definitely do an around the world bicycle tour on a much cheaper setup, we decided on these bikes because we wanted a reliable and low maintenance build that would hold up for years on rough roads all over the world.
Bicycle gear list below. We’re running a mix of traditional panniers and bikepacking bags.
– 2020 Surly Ogres
– 36h Rohloff Speedhubs
– 36h Son 28 Dynamo hubs
– Ryde Andra 40 rims
– Marathon GT365 29×2.0 tires
– Avid BB7 brakes, 200mm front, 160mm rear
– Sinewave Cycles Beacon headlight/USB charger
– Ergon SMC Core (Andrew) Terry Butterfly Century (Jenny) saddles
– Rogue Panda custom frame bags
– Ortlieb Back Rollers Plus rear panniers
– Bedrock Bags Hermosa front panniers
– Tubus racks
– Planet Bike AL fenders
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Camera Gear:
– Fuji X-T4
– Fujinon 16-80 mm f/4
– Fujinon 23 mm f/2 prime
– GoPro Hero 8 Black
– Rode VideoMic Pro
– Mavic Mini 1 drone
foreign hey everyone I’m Jenny and I’m Andrew and we’ve been on the road for 16 months and about 14 000 miles we are taking a day off in Norway today so we decided it would be a good time to do an in-depth look at our around the world touring bikes we built these bikes to be as durable and low maintenance as possible and we also wanted them to be versatile equally capable on the road and on rough gravel both of our frames are 20 20 Surly ogres and the nice thing about these frames is that you can go from 29 by 2 inch tires on the skinny end and 29 by 2.6 tires on the wide end so we can easily transition between kind of a more road setup which is what we have now to morph a bike packing setup when we want to do rougher gravel roads like we plan to in the Americas later on the wheel set is a really crucial part of any bike touring setup so for our front wheel we have ride Andrea 40 rims with a 36 spoke San 28 Dynamo Hub our front brake is a 200 millimeter Avid bb7 mechanical disc brake we decided on mechanical disc brakes over Rim brakes or hydraulic brakes because they’re good compromise between power and ease of maintenance hydraulic brakes have a lot of stopping power but they need hydraulic fluid to function our brakes have a similar amount of power but only rely on a cable that can be sourced at any bike shop in the world we’ve toured extensively on rim brakes and we found them unreliable in the rain with heavily loaded touring bikes in the rear we’re running a roll-off internally geared Hub with a 160 millimeter Avid bb7 brake so instead of running a derailleur in cassette based system the roll-off shifts internally and is basically maintenance free you have to change the oil and the roll-off every 5000 kilometers or 3 100 miles but other than that the shifting is pretty much Flawless and you don’t have to worry about breaking a derailleur or making any adjustments like that also since the chain is basically in a single speed configuration the chains last a lot longer than they do with a derailleur another advantage of the roll-off is that the single speed style chain setup is less likely to get clogged with mud than a derailleur is there are some disadvantages to using internally geared hubs such as the roll-off while they’re known for being very reliable if something does go wrong with The Hub we would need to ship it to Germany for repairs this would be costly and could put our bikes out of commission for weeks or even months in the end we decided that the benefits of the roll-off outweighed the risks but there are definitely some good arguments to be made for using components that could be replaced anywhere in the world we’ve got tsugino XD 600 cranks with a 34 tooth Surly chain ring and a Shimano Square taper bottom bracket we’ve put 15 000 miles in the chainring and we’re planning to flip it soon we’re using KMC E1 chains and we get about 7000 miles out of them we have a 16 tooth roll-off sprocket giving us a very low gear ratio for pedaling slowly uphill the bearings on the original pedals I had on this bike gave out when we were in Albania so this was the best pair that we could find at a bike shop they are Crank Brothers composite petals and so far they’ve been working great Andrew’s using Shimano Saint petals and they’ve lasted the whole trip we started out the trip with Schwalbe marathon mondials and we got about 13 000 miles out of them and recently we switched to the Schwalbe gt365s because you can find mine dials in stock anywhere and we’ve put about a thousand miles on these so far we have Jones h-bar handlebars with ergon grips that help a lot with wrist pain and numbness and then we have the sine wave Cycles Beacon as our headlamp that is plugged into the Dynamo it has a light switch here and then a USB charger and also a plug that you can plug into an external battery if you’re going like really slow uphill so you still have a light if you’re not generating electricity the only downside is that the beam is basically shaped like a flashlight which is technically illegal in Germany our Dynamo setup allows us to slowly charge a power bank or our phones while riding in order to get a decent amount of power from the Hub we need to be going about 12 miles or 20 kilometers per hour in hilly terrain the Dynamo generates no power while ascending because of the low speed and descending a hill happens too quickly to allow for a sustained amount of charging time the Dynamo works best on flat terrain where you can maintain a moderate rate of speed for an extended period of time it’s tough to calculate how much power we get from our dynamos but at best it’s less than 20 to 30 percent charge on our phones per day to supplement the Dynamo we each carry roughly 30 000 milliamp hours of power Banks enough to charge your phones for about eight to ten days of wild camping we have Avid brake levers a little bell my mascot baby Yoda and here we have the revelate eager’s pocket for small electronics when it starts raining so it’s waterproof this is our phone mount it’s just a generic one off of Amazon but it’s been really reliable despite it being pretty cheap this is the mount for my Garmin bike computer and this is our roll-off shifter over here this is a rock Geist Feed Bag you can fit a Nalgene or some snacks in there and then I have an obeha Negra top two bag and this is my water bladder hose that goes into the Rogue Panda frame bag so I have an MSR four liter Dromedary bag in there along with the tent poles and some spare tubes this Frame bag is cut specifically for the Surly ogre so it fits in there really nicely it’s got this zipper pocket where I store some sunscreen and bike tools it is definitely not waterproof so this pocket does fill up with water which is kind of annoying but it’s still a nice bag overall my front rack is a tubus Duo we have Planet Bike aluminum fenders they’ve worked really well overall but the one downside is that we have to completely take off the rear fender if we need to take our back wheel off if we get a flat or have to do other maintenance I have a whiskey carbon seat post and a Terry butterfly Century saddle I’ve used this saddle for over 30 000 kilometers and it’s been amazing overall sometimes I do still get saddle pain but it’s definitely the most comfortable saddle that I’ve ever used Andrew recently switched to a ergon SMC core from the Brooks B17 and so far he’s really liking it our front paneers are Bedrock bags Hermosa paneers and we got them because they’re really light and they also have a velcro attachment system in the back so we thought that they would rattle less than Orly veneers and we really don’t recommend these paneers too highly because they’re not waterproof at all so if you’re in a heavy downpour you wind up with a puddle of water at the bottom of these bags and it’s really not fun our rear paneers are the ortlieb back roller plus which is made of a Cordura fabric which is lighter than the PVC and we’ve used these for seven years and over 30 000 kilometers and they’re still pretty waterproof mine has a hole in the bottom I think so it does let some water in but overall they’ve been incredible this is the attachment system for the orally rear paneers we added the second hook on the bottom to just help them stay on a little bit better on gravel roads and it looks like they would be subject to Breaking but they’re actually like crazy strong we’ve taken them on a bunch of gravel roads and haven’t had anything break yet [Music]
45 Comments
Thanks. Subscribed
Good sharing of technical details
Jenny must be with mechanical engineering background!
🔧👍
is the bell loud enough?
Looks like you take good care of your equipment, and it is taking care of you.
Genuis
hi guys, I have just found you and subscribed right away.
when I used my Son 28 Dynamo hub for charging my devices I could charge a 5000 Mah battery from my phone in about 4 hours going at 15km/h and other travellers have had similar experiences. perhaps your USB charger is not up to the task.
I'm using now a 20000 Mah powerbank with a 65w charger that I can fully charge in 90min max anywhere (within Europe) I find a socket.
ciao from Venice, Italy
Hi, i love your video’s. And now i bought a brim and have one question about that: how and where do you store your brim when you don,t use it, and protect it?
Super 😊
I also built a bike like this on a Rolhoff hub and used a chain tensioner from the same company as the hub to tension the chain, it is easier to remove the rear wheel when the tire is punctured
Hello, I'm wondering where did you buy this baby yoda figure? It's awsome 🙂
That's an Army (digi camo edition) issue beanie; great hat!
How do the bikes cost in total? Another major disadvantage of the Rohloff that always goes unmentioned is the price.
Why did you choose gearhub over pinion gearbox? It seems like you started with a frame set and built up the bike. Would you go with a gearhub again if you built new bikes? Just discovered rolling existence … love your videos!
what is the frame size for the blue surly ogre ?
대빨이 유투브 보고 왔어요~~부럽습니다.
건강하고 즐겁게 여행 마치시기를
기도합니다.
Ok, I don't see the comment asking: How did you afford the trip, equipment, etc.? I'm quite jealous, perhaps more so that I'm watching a couple travelling together. I've traveled alone and it gets old. Good to have a partner.
Hi! Thank you very much for this introduction about your bikes. It was super interesting to learn about your intention, line of thinking and designing for a bike specificly for the prupose of touring. I have learned a lot!
Would you ever recommend a front suspension for a bike like this given that it might provide more comfort on bumpy road and you can also lock it as you wish? I would assume that it would be a problem for maintainace and impossible to mount item on the fork? I would love to hear your thought about this, your experience is very valuable.
I watched your channel while watching Korean Bicycle Traveler YouTube and subscribed.
Actually, a dynamo works best when removed and left at home depending instead on battery banks for power needs.
안녕하세요
I admire you both doing this! so cool. Can’t imagine what you’ve seen. Super tough too
Hey guys,spotted video,good video..am off Monday to cycle Faro to Santiago. Stay safe..michael cleary
♥♥♥
A very good video; well done.
The set up details are greatly appreciated. Thank you
Hi there, thanks a lot for this Video!
May I ask what your height is and what sizing you have chosen for your bikes?
Thank you very much for sharing. This is a perfect video. You say what you said you’d say! Very informative.😊
I'll add a mirror for my absolute must haves
I have Ortlieb back roller classic panniers for my rear rack.
The miniscule weight difference between the pvc classic panniers and the Cardura panniers are so unnoticeable that I would rather have the 100% waterproof panniers as well as the durability.
Sometimes cycle tourist get too fixated on saving grams and ounces.
That they loose sight of the big picture of practicality, waterproof and long lasting toughness.
I completely agree that saving weight is important for a long-term tourist.
However sacrificing grams and ounces for 100% dry items and longer lasting panniers with the pvc classic panniers I think is the way to go.
And how much did you spent on this set-up? $5 K or more?
Very thoughtful and informative video, thanks for sharing.
Are you using presta valves in you andra 40 rims? I ask because I want to get some of these rims, but I noticed they only come with schrader holes. Do you use adapters? Thanks, sorry to ask such silly questions.
any link where i can buy just like your front hub
thanks and ridesafe always
Hydrolic brakes use mineral oil, sourced from most grocery and drug stores.
In 91/92 I'd vent around Earth with my bicycle. (10½ kg)
for 5 months, my weight is 62, and my luggage was 6½ kg,
in two bags, one in front, one in back, minimum air resistance.
(rocket-shape/sail-front)
Stayed mostly in hostels (10 Dollars) and cheap hotels,
cheapest 2½ dollar, clean and nice, (Randnangoon mid-India)
I am, Cykel Logisk Institut, this was a major inspection of the
cycle-infra-standard of the time. 4 of the 5 months I'd stayed in
large cities and capitols. (Most expensive, 9 Days Tokyo, 30 D/US a day)
My Cycle was on planes, ferry, trains, and bus, in total, 75 dollars.
Well, lots have changed since then, cycle-infra is improving,
and it is still possible the travel light, and economic,
the art of minimizing, and logical planning.
Great job thankyou for sharing very interesting stuff , thinking about some type of plastic ziplock freezer bags to stop things from getting wet, funny the material would be 100% waterproof love this stuff very cool.
I wish my salsa cutthroat had a rohloff, and also a gates drive.
Just in case you don't have their budget, you can use a Shimano Alfine/Nexus transmission and a Shimano dynamo front hub and Chinese Foxey Svetso LED lights.
very good stuff
If you're frame bag is collecting water you can actually cut a little hole in the bottom and that will let it drain. If you want to be fancy you can use a grommet system. Which you can get at almost any hardware store
Great video. Thanks!
Hi, did you do the change over to rolloff yourselves or did you order the Ogres with Rohloff already installed? great info!
I appreciate your videos as I learn more about touring and the Rohloff setup. Is having to remove the back fender for a flat repair typical of Rohloff setups, this type of fender, or how the Rohloff is adapted into the Ogre frame?
Liked and subscribed.
From So Oregon USA
I have a Rivendell Hunqapillar as my expedition bike and a few early 80s Road bikes.
Very interesting and a nice succinct video. Its almost exactly the set up I would expect you would need for a self supported expedition touring trip, taking in unpaved roads and tracks that you find in the majority of the world, or if you want to avoid congested fast highways typical of Europe, North America and richer countries.
The modern Gravel/bikepacking and older steel frame 700c classic tourers just dont seem strong enough or have good fixed rack options for anything more than supper minimalist carry or exclusively paved roads depending.