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  1. victorstanciu on

    That crank arm is beyond repair, the square interface is destroyed. You need a new one.

    > […] even while tightening bolt down all the way

    “All the way” should mean around 40Nm, which is _a lot_. If you don’t tighten it properly, there is play in the interface, and the hard steel spindle of the bottom bracket destroys the softer aluminum crank arm.

  2. You need a new crank arm. A bike shop should be able to sell you one the right size 

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