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  1. The Allen wrench hole was stripped so the next thing I tried to do was drill it out. Using titanium drillbits I’m not really getting anywhere. Any helpful tips would be appreciated.

  2. Bolt extractor. Ive been able to remove one by unscrewing the good one out and turning the cleat back and forth until by friction the damaged one loosens enough to be able to be grabbed and removed

  3. At this point there isn’t much bolt head holding the cleat on. Keep grinding it away till you can pull the cleat off, then a pair of vice grips should be able to grab the post and turn it.

  4. austinXonXfire on

    Keep us posted. The dremel-a-slot-for-a-flat-tip-screwdriver might be your best method forreal

  5. BigBillKaosReturns on

    I just recently had this happen to a pair of winter cycling boots.

    I ended up using a dremel to cut a notch into the top of the stuck bolt, sprayed some PB Blaster, waited about 10 minutes then used an impact driver to bust it loose.

  6. Ill_Initiative8574 on

    Worst case scenario I believe that plate that the cleat bolts to is replaceable.

  7. I had a welder weld a sacrificial Allen key to the rounded bolt, let it cool, and they were able to unthread it “normally”. This was a last resort for me though. It was that or kiss $250 usd shoes goodbye which wasn’t an option for me. From then on a regularly remove the bolts and degrease them or replace them if they are getting used up.

  8. Cut a notch in it with a small hacksaw or just drill it out and replace the plate which should be easily replaceable

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