
Please could you give advice how to fix these end caps on cables? Whenever I have tried they either cut all the way through, totally crush the cable ends or appear to be attached and when I try testing to see how secure they come off – and I've frayed the cable!!
Is there a proper easy technique?
Is it just easier and equally as good to dab a bit of superglue on?
I'm aware there are experts on here who find all these things very easy but I'm a ham fisted unconfident beginner.
Thanks for any advice
by Peckerhead42
40 Comments
i usually do 2-3 small crimps with the sharp part of the needle nose.
jagwire makes a neat tool for it tho if youre feeling fancy
[https://www.jagwire.com/en/article/75-355/pro-20-cable-crimper-and-cutter](https://www.jagwire.com/en/article/75-355/pro-20-cable-crimper-and-cutter)
Use the wire cutter part of the pliers and gently crush the cable end in at least three spots. Not enough to cut it, just crush it. An electrical cable crimp tool would work well too.
Or, use vice-grips for a more even and thorough crush. Or, get the purpose-built crimping tools.
Whatever method you use, you want the aluminum to be squeezed so that the wires in the cable get embedded in it a bit, and over as much area as possible. That’s what makes a strong connection.
I’ve always just used a pair of old wire cutters. I give it a light squeeze just being careful that it doesn’t cut through. Is that the right way? Probably not, but it’s always worked for me.
use the needle nose pliers. make sure the cable goes all the way in. Use just the very tip of the needle nose pliers, you do not need to crush the entire cap. come at it sideways and use just the tip. not the cutting section. put the tip of the needle nose right above the bump at the base of the cap. squeeze hard.
The cable end should look crushed where you have crimped it.
https://preview.redd.it/muaxuwfvfz7g1.png?width=1400&format=png&auto=webp&s=43679e40dfc4898eb42ce131f99fd79fead87c36
There are some other good suggestions in here, but a lot of you are suggestions solutions that require finesse that op clearly doesn’t have so this option is pretty noob proof.
I like the park tool needle nose for the reason they have a cable end crumpet integrated further back towards the pivot
The tool on your left, dont crimp the tips of the end caps since they are tougher, but the shaft of it. If you have your pliers on the shaft, with some force, should be able to crimp it.
I crimp twice with diagonal cutters like this:
https://preview.redd.it/2ymiruh7ez7g1.jpeg?width=940&format=pjpg&auto=webp&s=ff9081a836faac7ef86ba158af8c93a91d13f9cf
I always found it more reliable than crimping it flat. Just don’t squeeze hard enough to cut through it. I don’t see why you couldn’t add glue if you’re having trouble. They get cut off anyway when replacing the cable.
This tool (you can get it from Pedros or SRAM and others):
https://r2-bike.com/SRAM-Cable-Cutter-with-Crimper
It’s by far the best.
My cable cutter has a crimping surface so that’s what I use. There are dedicated crimpers if you care to buy one, but I don’t have any.
I like the Jagwire cable cutter linked to in the other comment because it has a good crimper built-in. It’s just super easy and quick to use.
But for a very long time I just used the cutting section of combination pliers like the ones in your photograph. I would just gently crimp the cap at two different places close to the opening. No need to crush them hard, just so that you cannot easily pull the cap off the cable.
I crimp with a pair of diag pliers. Just don’t squeeze too hard
Less muscle, more control, Hercules.
Otherwise use the flat part of the needle nose pliers to crush the end cap.
Once they’re on, leave them alone.
The professional mechanic way of doing this is to grab whichever pair of pliers is nearest to your hands and squeeze.
If you have the standard cheap cable cutters that most home mechanics have, you can actually crimp the end cap quite well using the inside of the pivot:
https://preview.redd.it/hqd7l9u0gz7g1.jpeg?width=2000&format=pjpg&auto=webp&s=9a3baf0693b1d104c956b4b4f8065bfdbe85a2c7
The caps will work and there sis already plenty of good advice on how to use them.
Ref your superglue idea…no idea…but soldering them is a thing. Dip the end in flux and hold a solder wire and an soldering iron on the tip. Def not easier than crimped ends but looks slick. Or if you don’t have ends available.
Nah, you need proper end cap glue
Buy the proper tool from park and squeeze it with the centre part designed to give you 2 nice crimps
Whatever pliers I have on hand are what I use. Never had an end cap fall off
I always do one crimp towards the bottom then do an X pattern above. I think it looks nice and I’ve never had one move. Looks like this | X
[Knipex Wire Cutter](https://www.knipex.com/products/cable-and-wire-rope-shears/wire-rope-cutters-forged/wire-rope-cutters-forged/9562190) – see image 3
Please don’t glue them on. If you need to pull the cable for whatever reason while out on the road, that’ll be a huge pain and it may make the repair impossible (glue residue, for instance, may not pull through the housing). A properly crimped end cap will still pull off in an emergency and it takes six seconds to do.
https://preview.redd.it/3voctu9cjz7g1.jpeg?width=2252&format=pjpg&auto=webp&s=d87380d57f23e3afec4ed3c4b0b14bfdec506bdb
Ferrule crimpers…
I use a handheld wire stripper tool which has a specific carve out for crimping.
I use the jaws on the handle side of lineman’s pliers to crimp
Thanks for all the replies and advice. Will give the suggestions a go.
Have been riding bikes more seriously for 15 years. Understand most of the terms, manufacturer group set hierarchy etc but have never been confident in doing any repairs.
Hence asking how to crimp cable ends 😅
Only just sorted out some V brakes today for a friend – none of my bikes have V brakes!!
2 hydraulic disc bikes and a rim brake steel.
Can visually inspect a bike for roadworthiness – really need to gain the skills to change a chain and adjust gears.
Thanks again for all the help – a lot friendlier and quicker replies than on some cycling specific forums with a lot of elitism.
I’ve got the Park Tool EP-1 which is a specific tool for crimping end caps, it’s absolutely unnecessary but such a nice tool to use that it feels somewhat rewarding when it comes to finishing the cable end off.
My preferred method is heat shrink tube.
Magic Spoke used “Liquid Solder”
https://preview.redd.it/4z7ge9y6lz7g1.jpeg?width=562&format=pjpg&auto=webp&s=6e3ceda508aa66503bcda14490ead71174aafeff
Get the Park Tool CN-10 Cable housing cutters and use the crimper on that.
It does an excellent job of cutting housings
If you’re really old school you can solder the ends. Some of us use nail polish. If you are looking for alternatives.
I use a channel lock, can get much more leverage on it
I’ve got a wire crimper because my old man did factory maintenance and I got used to having that available for my bike as a kid, definitely the most effective, if not most economical, option.
I use a ratcheting hex ferrule crimper and (usually) uninsulated wire ferrules, but here’s an aluminum cap crimped with that tool.
https://preview.redd.it/29t9kxgmoz7g1.jpeg?width=2992&format=pjpg&auto=webp&s=2492eb273c7959fc7d001a2baf09ea0cb112ee41
Thanks OP, at this point I was too afraid to ask.
We also had plastic ones that went on tight back in the day. But yeah dedicated crimper is the way
Long nose pliers work just fine, and you don’t have to be super careful not to cut something. I have seen newbe mechanics squeeze the life out of the pliers on cable ends and it was fine.
Recently switched to nail polish. Same idea as superglue. Leaves nice and straight cable that you can back out easily.
Maybe you could file down an old pair of diagonal cutters. – DIY Crimper
[superglue ](https://youtu.be/CIi20PVmvfI?si=mdiULE2FqqMNyXZe)
You can buy an electrical ferrule crimper for about a tenner, they do a great job and are easy to use. One of those weird situations where there’s a real, inexpensive tool that nobody knows about
Park Tools’ cable cutter has a crimp tool built in.