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  1. Get a torx (star) bit just slightly larger and hammer it in. Then you should be able to use that to remove it.

  2. you should never use a torque wrench on a top cap. finger tight is all you need to preload the headset

  3. Put rubber band in and force the hex driver in. Torx better but a chiseled screw driver might also do the trick. If it doesn’t work then drill it.

  4. Simple deal, undo the 2 stem bolts that clamp the stem on the steerer tube, and rotate the bars left-right. This should loosen the top cap screw and allow you to get it out with ease.

  5. rocking_womble on

    A few layers of silver foil over the socket & then put the hex key in can give you enough grip to undo it.

    Or cut a slot in it with a hacksaw – you’ll wreck the top cap, but you can then use a flat head screwdriver to remove it

  6. In addition tl other options posted you can always use a dremmel to cut a notch in the screw to use a screwdriver.

  7. Loosen the stem bolts and then rotate the whole stem anticlockwise. That should loosen the bolt.

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